Wire Size for 150 Amp Circuit at 200 Feet
Official National Electrical Code (NEC) sizing recommendation for a 150 Amp breaker over a 200-foot one-way conduit run on a 240V supply circuit.
Full Installation & Conduit Specifications
Interactive CalculatorVoltage Drop Alert: Base 1/0 AWG Wire Exceeds 3% (3.05%)
NEC Section 210.19(A) Informational Note 4 recommends that feeder and branch circuits maintain voltage drop under 3% (and 5% total) to protect appliances from motor burnout and voltage sagging. Using upsized 2/0 AWG copper wire successfully brings voltage drop back under safe limits.
Frequently Asked Technical Questions
What size copper wire is required for a 150 amp breaker at 200 feet?
Due to voltage drop over 200 feet (3.05% on base wire), the National Electrical Code (NEC) recommends upsizing copper wire from 1/0 AWG to 2/0 AWG. This keeps the voltage drop under 3%, protecting your equipment from overheating and brownout damage.
Can I use aluminum wire for 150 amps at 200 feet?
Yes, you can use aluminum or copper-clad aluminum wiring. For 150A at 200ft, you will need 4/0 AWG aluminum conductors with terminals rated AL7CU or AL9CU and anti-oxidant paste where required.
What is the maximum continuous load permitted on a 150 amp breaker?
Per NEC Article 210.20, continuous loads (operating for 3 hours or longer, such as EV chargers or heaters) cannot exceed 80% of the breaker rating. For a 150A breaker, your maximum continuous draw is 120.0 Amps.
What size conduit is recommended for this 200 ft run?
Based on Chapter 9, Tables 1 and 4 of the NEC for up to 3-4 current-carrying conductors plus ground at a 40% maximum conduit fill, we recommend using 1-1/2" EMT or Schedule 40 PVC.